CBG Plant Installation & Turnkey EPC in India | Ziloxis
Compressed Bio-Gas (Bio-CNG)

CBG Plant Installation & Turnkey EPC in India

SATAT-onboarded aggregator + MNRE-empanelled EPC — one accountable partner from feasibility to Year-5 O&M.

Standard capacity
5 TPD @ ~₹32-38 Cr CAPEX (range 2-20 TPD)
SATAT offtake price
₹54/kg Bio-CNG, 15-year government-fixed contract via IOC/BPCL/HPCL
Payback
4.5-5.5 years (18-22% IRR over 15 years)
Timeline
Feasibility T+21 · Approvals T+120-180 · Commissioning T+18-24 months
What we deliver

End-to-end scope — single accountable SPV

Techno-commercial feasibility (T+21)

Site DD, feedstock catchment map, SATAT viability + 15-year revenue model. Delivered as a signed DPR-ready report.

DPR + SATAT bidding desk

IOC/BPCL/HPCL LOI bidding with an 82% technical-qualification success rate; subsidy paperwork handled end-to-end.

EPC + commissioning (18-24 months)

Civil, digester, upgradation, bottling and dispensing — multi-vendor stack managed under one SPV contract.

GOBARdhan + MNRE subsidy filing

Up to ₹4 Cr per plant CAPEX subsidy + 40% AD claim in Year-1 — Ziloxis handles disbursal paperwork.

5-year O&M + digital twin

IoT telemetry on bio-methane yield, digester health and feedstock conversion efficiency — plant owner dashboard.

Feedstock aggregation MoUs

Signed 5-year supply contracts covering ≥120% of nameplate consumption, protecting against seasonal shortfall.

FAQ

Common questions

What is the minimum investment to set up a CBG plant with Ziloxis?

A production-grade 5 TPD CBG plant lands at ~₹32-38 Cr CAPEX including civil, digester, upgradation and bottling. Of this, 30% is covered by MNRE CFA under GOBARdhan (up to ₹4 Cr absolute cap) and 40% is depreciable in Year-1 under accelerated-depreciation (AD) rules.

How long does CBG plant commissioning take?

From Final Investment Decision (FID) to RFSO sign-off: feasibility T+21 days, DPR + SATAT bidding T+45, statutory approvals (MoEFCC + PESO + CGD + PNGRB) T+120-180 days, and plant erection + commissioning T+18-24 months.

Who buys the Bio-CNG and at what price?

SATAT contracts lock in a 15-year offtake with IOC, BPCL and HPCL at a government-fixed ₹54/kg — invoice-settled monthly against delivered volumes. No merchant market exposure.

What feedstocks does Ziloxis work with?

Paddy straw (Punjab · Haryana · UP), sugarcane press-mud (Maharashtra · UP · Karnataka), dairy waste (Gujarat · Rajasthan) and MSW-organics (metro cities). Every DPR includes signed 5-year feedstock MoUs covering ≥120% of nameplate consumption.

Do you handle MNRE GOBARdhan subsidy paperwork?

Yes — SATAT onboarding, MNRE empanelment, GOBARdhan CFA filing and the disbursement claim-cycle are handled in-house. Clients only sign documents; we do the follow-up with each ministry desk.

Start a conversation

Request a feasibility call

Submit your project context and a Ziloxis specialist will respond within 24 hours with a feasibility scope, timeline and indicative CAPEX band. All enquiries are routed to a signed-NDA desk; your details are never shared with EPC vendors until you approve a DPR engagement.

Helps us line up the right loan partner or expedite the direct-purchase paperwork.

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